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Pilot Electrospinning Machine

Introduction
Pilot Electrospinning Machine is a semi-industrial scale electrospinning nanofiber production machine that can coat substrates with different nanofibers. This production line can be offered in both needleless or needle-type e-spinning. In the needleless production line, the needleless rotary spinneret is partially immersed into the polymer solution and a high strength electric field is applied to the solution bath and collector (rotating drum). This results in the formation of numerous jets from the spinneret and consequently, the formation of a layer of nanofibers on the collector. 
Application
  • Deposition of different nanofiber on different substrates in large-scale.
  • Production of nano-fiber based filters and face masks.
Certificates and standards
Certificate of Nanotechnology
 
Nanotechnology in Product
Using this production line, different nanofibers can be deposited on various substrates in pilot scale.
 

Device model

NFL30R3

NFL50

NFL60

NFL60R

NFL100

No. of Electrospinning Units

3

1

1

1

1

Length of Electrospinning Unit (cm)

30

50

50

60

100

Input Power

• Single-phase, 220 V AC, 50-60 Hz

High Voltage Power Supply

• 50 kV DC, Positive/ Negative Polarity

• Digital Display of Voltage with a Precision of 0.1 kV

Spinneret (needleless e-spinning)

• Material: steel

• Length: 20-40 cm (based on order)

• Number: 10 to 50 in each unit

• Min. Injection Rate: 100 L/h

• Max. Injection Rate: 20 mL/h

Collector

• Material: Anti-acid steel

• Working distance: 5-20 cm

• Dimensions: Depends on the spinneret dimensions

Heating system

Ambient to 40 °C

Control Panel

PLC with HMI Interface / Emergency Stop Button

Ventilation System

Removing solvent from chamber using a ventilation fan with scheduled operation time

Winding System

Winding Speed: up to 250 m/h (based on order)

Chamber

Metallic chamber equipped with 6 doors on side walls for easily monitoring the process

Dimensions

• L: 100 to 200 cm (based on order and number of units)

• W: 80 to 120 cm (based on order and unit’s width)

• H: 120 to 180 cm (based on order)

Weight

100 to 600 kg (based on order and number of e-spinning units)